Thursday, January 3, 2019

How to make mortadella



I've waited a long time for this.

Every year that the entire crew gathers together at my house, for a weeklong visit between Christmas and New Year's, I say the same thing.

"How about we make us some mortadella this year?"

And, well... You are familiar with the expression "crickets," yes?

Tom always finds this an ideal time to shut his eyes and pretend to be asleep (even when standing upright and carrying a drink in his hand). Beth Queen of Bakers often rushes to check what's cooking in the oven, despite the oven's not even being in use. Scott and Giovani's iPhones suddenly turn silent and out of text range. My (long-suffering) Associate, ever the practical member of the group, simply ignores me altogether.

Not this time.

Weeks before our annual gathering this year I circulated the following missive:

Per my repeated (and, to date, scorned) appeals to enlist your assistance in the manufacture and distribution of an authentic Mortadella di Bologna, you are hereby informed that:

Your aid in this project is considered mandatory and non-negotiable.  

In other words, this is no longer a democracy. 

Deal with it.

Ever the consensus builder I provided my friends an authentic recipe with which to familiarize themselves, as well as a video based on that recipe.

The ingredients were awaiting their arrival. I allowed them a good night's sleep, but in the morning it was time to go to work.



Mortadella is, to put it simply, a giant cured pork sausage. Its main ingredients are lean pork (here we have two boneless pork loin roasts weighing in at a little over 3 1/2 pounds combined); 1 pound of pork belly; and 1/2 pound of pork back fat. (The complete list of ingredients is printed at the end.)



Grinding meat is always easier when it's ice cold, or even frozen. Cut all the meat into slices and place in the freezer for a good couple hours. At the same time start getting your grinding equipment as cold as possible. (I put the whole grinding attachment to our KitchenAid mixer in the freezer.)



Mix together 1/2 cup of red wine and 1/2 cup of water and place in the freezer as well.



When the lean pork and pork belly are nearly frozen remove them from the freezer, cut them into cubes and mix together. DO NOT add the back fat at this time; it will be cut into cubes later on but it will not ever be ground.



While the meat is still ice cold run it through a large grinding plate for a coursely ground mixture and return the ground meat to the freezer. Put the grinding attachment back in the freezer too, as well as the smallest size grinding plate you've got, as you'll be needing it soon.

While the meat and grinder are chilling you can put together your spice mix. You'll need 3 tablespoons salt; 1 teaspoon Insta Cure No. 1 (pink curing salt); 2 teaspoons white pepper; 1/2 teaspoon coriander; 1 teaspoon garlic powder; 1 teaspoon anise; 1 teaspoon mace; and 1/2 teaspoon ground caraway. Make the spice mix as fine as possible. I ground everything together into a fine powder, using a spice grinder.



When the meat is nice and cold add the salt and spice mix and thorougly incorporate. (This being our first time making mortadella we fried up a tiny bit to taste and make sure that the seasoning was okay. It was perfect.)



Grind the meat again, using your smallest grinding plate this time.



At this point you'll need a food processor. Place the ground meat in the processor and add the semi-frozen wine/water mixture. Process the mixture until smooth. (You may need to do this in a couple batches; that's what we did.)



Here's where the half pound of back fat that's been chilling in the freezer comes into play. Cube it up like so.



Then quickly blanch it by pouring a little boiling water over it.



Also run boiling water over 1/2 cup pistachios and 3 teaspoons of whole black peppercorns.



Add the blanched fat cubes, pistachios and peppercorns to the meat.



And thoroughly mix with your hands.



Get yourself an 8" x 11" plastic bag that's suitable for boiling and tie the sealed end with a cable tie; this will allow for a rounded shape to form.



Then stuff the bag with the meat mixture. (I did this by hand because the extruder attachment on the KitchenAid wasn't up to the task.)



Close the bag's open end with cable ties as well, then wrap the bag in buther's twine (this helps keep the shape intact while cooking). Put the whole thing in the fridge and let it rest for several hours or even overnight, as we did.



The traditional way to cook mortadella is slowly and in a water bath, with the oven set at around 170 degrees F. This is the method most people continue to use today. It will take around 7 or 8 hours before the mortadella reaches an internal temperature of 158 degrees F, the point at which it is fully cooked.

Due to the quick thinking of My Associate, we decided to take another path. A sous vide cooker resides in our kitchen, you see, and we couldn't think of a reason why we shouldn't use it. Set at 170 degrees F it took less than 5 hours to cook the mortadella this way.



No matter which cooking method you use, once the internal temperature reaches around 158 degrees F, remove the mortadella from the heat source and plunge it into ice-cold water to quickly cool it down.

Then comes the really hard part: Toss the still-wrapped mortadella in the fridge and forget about it for a couple days. I know how hard that'll be, but the flavors will develop over that time.

Since this was our first attempt we cut into the mortadella right away in order to test it, but then it went into the fridge for two days before we tasted it again. The difference was clearly noticeable.



Here's an outside view.



And the inside.

The flavor was spot on; everybody in the house was in agreement on this.

More important, the next time I suggest making mortadella to the crew, I won't be hearing any of those crickets again.

Of that I am pretty sure.


What you'll need
A meat grinder
A food processor
An 8" x 11" plastic bag suitable for boiling
Butcher's twine

The ingredients
3 1/2 pounds lean pork
1 pound pork belly
1/2 pound pork back fat

3 tablespoons salt
1 teaspoon Insta Cure No. 1 (pink curing salt)
2 teaspoons white pepper
1/2 teaspoon coriander
1 teaspoon garlic powder
1 teaspoon anise
1 teaspoon mace
1/2 teaspoon ground caraway

1/2 cup chilled red wine
1/2 cup ice water

3 teaspoons whole black peppercorns
1/2 cup whole pistachios (unsalted)

2 comments:

Mark Castellana said...

Thank you for posting this - I have been looking for a "mortadella using Sous Vide and the small vacuum bag as a casing" recipe/proof of concept and this is it!
I normally work by weight in grams and was wondering if you had a link to a metric version of your recipe?
Thank you again for your time and consideration....
Your Blog brings back great memories and I appreciate your taking the time to share.

All the best,

Mark

Mister Meatball said...

Mark, both the recipe and video links in the story (2 paragraphs above photo of pork loins and other meats used) have metric measurements. Thanks, and good luck.